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The Introduction of Automatic Line

The characteristics of automatic line structure


1.The entire production process has a high degree of continuity

All of machines with automaticac line can work according to uniform progress,there is no waiting time between processes for products, it will be always in the processing or transmission status. This continuity reflects its most rational process of concentration and using the most advanced methods, such as we can use computer to control.


2.Production is fully automatically

Even though the general pipeline also adopts automatic machine, but when processing, it can not be inseparable from the workers’ operation and service. The automatic line can realize all work fully automatical, so the workers’ work is changing from direct manipulation to the equipment adjustment and monitor the production process.


The basic form of automatic line structure

According to the ways of parts moving, it can be divided into pulse automatic production line and continuous automatic production line


1)The feature of pulsed (intermittent) automatic line is: the movement of the parts is the interrupted, the parts are intermittently displaced from one station to another station, when process the parts on the working station,the parts are not moving.

2)The features of continuous automatic production line: In the production process, the part is always in the state of continuous movement, each station for processing continuously moving parts. This way combines with the working stroke and idle stroke, which eliminates the time it takes on idle stroke, and it can improve the productivity greatly.

1.According to the types of automatic production line, it can be divided into automatic line and integrated automatic line


1)The single automatic line is characterized by: there will be only a process in the automatic line, while there will be several processes for processing a work piece, which requires integrated automatic line.

2)The integrated automatic line characteristics: an automatic online containing nature of a plurality of different process steps may be using a variety of devices at the same time.


2.According to the nature of the devices, it is divided into distribution type automatic line and automatic line


1)Automatic line of the distribution type is characterized by: its transport device transports the parts to the relevant station, when processing the parts must be removed from the transport device. This way is more suitable for processing small parts and the rotating body parts need to cut.


2)The work automatic line is characterized by: its transport device transfers the parts from one station to another station, at the processing time, it is unnecessary to remove parts.


3.According to the ways to connect, it is divided into hard connection automatic line, the soft connection automatic line and mixed connection automatic line.


1)Hard connection automatic line is characterized by: it transfers the parts from one step to the next step at the same speed, and then at the same time it starts processing, and then after the processing is completed while the part is shifted into the next step, until the processing is completed.


2)The soft connection automatic line is characterized by: the parts through each step in turn, between the two steps there is no reserve device, the storage of a certain number of spare parts to prevent automatic line pause or interrupt.


3)The mixed connection automatic line is characterized by: it has the characteristic of soft, and hard connection, generally, we will set a resertive device on which easily appears failure. The other steps we will not provid such a device. According to the nature of the transport device, it is divided into automatic line and work-automatic line.


4.According to the features of automatic line equipments, it is divided into the universal automatic line device and automatic line composed of modular machine tool.


1)The universal automatic line device is characterized by: it is composed by univisal equipments, it is normally used for processing parts in small sizes. On the processing line, universal equipments changes into special equipments, Equipment utilization is very low, but it can save the investment of the automatic line, when the processing parts change, it is relatively easy to organize the automatic line production.


2)Automatic line by a combination machine is characterized: It is mainly used for processing the large parts and cabinet pieces, this automatic line can simplify the shipping and handling of the parts.The connection ways are divided into the hard connection automatic line, soft connection automatic line and mixed connection automatic line.

The conditions of the auotmatical line